The design comes to life: from 2D to 3D
In consultation with the customer, cable lengths, wire colors, wire thicknesses and connectors are chosen. All this leads to the prototype with all discussed specifications that can be extensively tested and validated. Thus, the design is refined in close contact with the customer.
Making and testing the first connections
With the paper electrical schematic in hand, the first wires are drawn. This applies to a one-time wiring job as well as the prototype of a series product. The wire pulling is an exciting moment with the goal of “first just seeing if everything works.”
The engineers also determine the cable routing at this stage. How is the cable harness placed as optimally and efficiently as possible? How is the cable harness insensitive to faults and how does it function? If this requires bracketry in the form of cutting and setting or milling parts, StekkerSnel produces this in-house with its own 3D printing expertise.
Throughout the prototyping and testing process, validation and quality assurance is constantly in the engineers’ minds. With the custom made ‘Final Inspection Station’ designed specifically for each job, we guarantee one hundred percent quality. Every wiring harness, from basic standard quality to far advanced product, will be proven to meet very strict quality requirements.
Our working method
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Connect with PlugFast. Our engineers help with all your prototyping issues.